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DK-5

Dolly Kit

OVERVIEW

Design a tow dolly system for passenger vehicles with a load capacity of 1,400 kg, while allowing the same unit to accommodate vehicles with different track widths

SCOPE

The complete system was designed from scratch around an adjustable telescopic steel-tube structure. The wheel assemblies use 4.80-8 wheels, and the main load-bearing components were verified by structural calculations and FEA

RESULT

The final design achieved a 1,400 kg load capacity and adjustable width without requiring separate dolly versions for different vehicles. The product was prepared for small-batch manufacturing and is produced by the client in batches of approximately 3–4 units per order

PROJECT DATA
Project Code
DK-5
Category
EQUIPMENT
Client
Private client
Status
Design & Production Supervision
Dimensions
1.7 m x 1.05 m x 0.41 m
Material
Steel Tubing / Sheet Steel
Technology
Laser Cutting / CNC Bending / Welding / Mechanical Assembly
Finish
Powder Coating
Application
Vehicle Recovery / Towing Equipment / Tow Truck Accessories